Category: Titanium Elbow
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Large Diameter Titanium Butt Weld Elbow
Large Diameter Titanium Butt Weld Elbow
Large Diameter Titanium Butt Weld Elbow
Large Diameter Titanium Butt Weld Elbow
Large Diameter Titanium Butt Weld Elbow

Large Diameter Titanium Butt Weld Elbow

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    Brand: PSX

    Place Of Origin: China

    Material Grade: Pure titanium: Gr1, Gr2, Gr3, Gr4; Titanium alloys: Gr7 (Ti-0.15Pd), Gr9, Gr12; TA1, TA2 (GB standard)

    Angle Specifications: 45°, 90°, and 180° bends; custom angles available upon request

    Bend Radius: Long Radius LR (1.5D), Short Radius SR (1D), 3D/5D Long Gentle Curves (for Resistance Reduction)

    Caliber Range: DN200–DN1200 (NPS 8“–48”); larger diameters are available upon request

    Wall Thickness Grade: SCH5S, SCH10S, SCH20S, SCH40S, SCH80S, SCH160S, wall thickness 2.0–30 mm, custom-designed for pressure applications

    Face Configuration: The ends of the butt-weld grooves, groove angles, and fillet radii are machined in accordance with ASME B16.25 to facilitate on-site welding.

    Surface Treatment: Sandblasting (main export method), acid washing and passivation, grinding and polishing, degreasing and cleaning; iron-free treatment available upon request

    Connection Methods: Butt Weld Joint

    Description
    Product Description
    What Is Large Diameter Titanium Butt Weld Elbow?
     
    Large diameter titanium butt welded elbows are specialized directional fittings for large-scale corrosion-resistant pipeline systems. They are manufactured by rolling titanium billets and using TIG welding, with standardized end bevels and butt welded connections, and are used to change the direction of fluid flow in pipeline systems. Unlike small diameter seamless Titanium Elbow, large diameter titanium elbows are primarily formed through roll welding, enabling coverage of extra large DN sizes. They combine pressure bearing capacity, dimensional accuracy, and the inherent corrosion resistance of Titanium Material, making them widely used in long distance process pipelines exposed to highly corrosive conditions such as chloride ions, acids and alkalis, seawater, and wet chlorine gas. They serve as core Titanium Fitting in chemical engineering, marine engineering, seawater desalination, oil and gas platforms, hydrometallurgy, and environmental desulfurization and denitrification pipelines.
     
    When titanium comes into contact with oxygen-containing media, a dense titanium dioxide passivation film spontaneously forms on its surface. This film can rapidly self repair if damaged, and its resistance to pitting corrosion, crevice corrosion, and stress corrosion is far superior to that of stainless steels such as 316L and duplex steel, ensuring stable long term operation in chlorine containing media; At the same time, titanium is lightweight, high strength, non magnetic, and low pollution, making it suitable for process circuits with high requirements for medium purity.
    jvt pipe titanium elbow
     
    Core Advantages
     
    • Exceptional corrosion resistance, suitable for harsh corrosive conditions
     
    Resistant to media such as seawater, brine, chloride ions, nitric acid, organic acids, moist chlorine gas, and hypochlorites; resistant to pitting and crevice corrosion. Gr7/Gr12 grades are suitable for highly reductive corrosive environments, addressing the challenges of frequent perforation and replacement of stainless steel pipes, and significantly reducing pipeline operation and maintenance costs.
     
    • Lightweight and High Strength, Reducing Pipeline Loads
     
    Titanium has a density of approximately 4.51 g/cm³, which is only about 60% that of steel. Under equivalent pressure conditions, it has a lighter dead weight, reducing the load on supports in large utility tunnels and offshore platforms. It is suitable for lightweight designs in offshore floating facilities and shipboard pipelines, offering a better cost performance ratio than nickel based alloys.
     
    • Excellent Welding Performance and Reliable Butt Welding
     
    Pure titanium (Gr1/Gr2) offers good ductility and stable TIG welding performance; factory-prefabricated standard bevels allow direct butt welding with titanium pipes of the same material, ensuring uniform weld joint alignment. Combined with ASME welding procedure qualification, it is suitable for high-pressure continuous process pipelines.
     
    • Stable forming and controllable dimensions for large diameters
     
    For large diameter sizes of DN200 and above, we employ specialized roll forming combined with post-weld circularity correction. The roundness of elbows, end face perpendicularity, and bevel angles are strictly controlled to prevent excessive ellipticity and misalignment in large-diameter pipe fittings, ensuring smooth fluid flow in pipelines and reducing turbulent erosion.
     
    • Clean with no leaching; no contamination of the medium
     
    Titanium material is inherently non toxic and does not leach metal ions into the fluid. It is suitable for high pressure pipelines in fine chemicals, pharmaceuticals, high-purity water treatment, and seawater desalination reverse osmosis systems, ensuring that finished products remain uncontaminated.
     
    • High Temperature Resistance, Fatigue Resistance, and Long Service Life
     
    Mechanical properties remain stable under operating conditions up to 300°C, with resistance to thermal cycling fatigue; the passivation film is stable, resulting in an extremely low annual corrosion rate under normal operating conditions, and a service life far exceeding that of conventional stainless steel pipe fittings.
     
    Applications
     
    1. Seawater and Offshore Engineering: Offshore oil and gas platforms, subsea pipelines, high pressure pipelines for seawater reverse osmosis (SWRO) desalination, ship ballast water, and seawater cooling condenser pipelines; resistant to corrosion by chloride ions in seawater
     
    2. Chemical and Chlor Alkali Industries: Wet chlorine gas pipelines in chlor-alkali plants; sodium hypochlorite, nitric acid, organic acids, and bleaching production lines; electroplating pickling circuits
     
    3. Environmental Protection (Desulfurization and Denitrification): Inlets and outlets of flue gas desulfurization absorption towers; process pipelines subject to chlorine- and sulfur-containing corrosion
     
    4. Hydrometallurgy: Transport pipelines for acidic solutions used in the extraction and leaching of lithium, cobalt, and nickel non ferrous metals
     
    5. Power and Nuclear Power: Seawater cooling circuits in nuclear power plants; corrosion-resistant pipelines for circulating water in power plants
     
    6. High End Pharmaceuticals and High Purity Water Treatment: Clean fluid pipelines to prevent contamination from heavy metal leaching
     
    7. Oil, Gas, and New Energy: Process pipelines on offshore platforms; lithium extraction from brine; salt lake resource development
     
    After Sales and Customization Services
     
    1. OEM/ODM Customization&Titanium Customized Parts: Non standard angles, special radii, non standard fixed length wall thicknesses, and extra large diameter customization
     
    2. Complete Documentation: Material Test Certificates (MTC), non-destructive testing reports, hydrostatic test reports, and material traceability forms; English language material certificates available for export
     
    3. Support for bulk exports; capable of manufacturing to American, Chinese, and European standards to meet the procurement requirements of overseas projects
     
    4. One stop supply of complementary products: titanium straight pipes, titanium tees, titanium reducers, titanium flanged short sections, titanium flanges, and other Titanium Pipe Fittings
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